These are all very useful comments and I thanks you very much for the considered responses, partly based on your comments I have managed to persuade the gallery to take an alternative route as they dont have the dome built and I only have one week to produce the work for it.
I think we'll go for a curved surface made from 8 flats, I'll map the projection through syphon into mad-mapper or if I have time map it straight from Izzy. As artists we must make some firm decisions based on fact and what is achievable in given time frames. thanks again bob